DIS · Idlers

Polyurethane Idler Set

聚氨酯托辊组

Polyurethane conveyor rollers with a soft, non-marking surface — they protect the belt cover, resist abrasion and run quietly.

Polyurethane Idler Set
  • SKU prefixIDLERS-DIS
  • MOQ100 pcs
  • Lead time1 month
  • StandardDIS

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Choose the specs for your application. We will reply with pricing, FOB and lead time for your selection.

Current SKU: IDLERS-DIS

Overview

Polyurethane Idler Set at a Glance

89–159 mmShell Ø
500–1600 mmBelt width
DTII / TD75 / ISOStandard
ISO 9001 / MACertified · DIS

Usage

Usage

Polyurethane Idler Set — idlers with a PU surface that is non-stick, quiet and wear-proof. They suit sticky, wet or corrosive material (coal slurry, fertiliser, salt) where steel idlers foul or rust, and they cut noise in enclosed plants. A material variant that can be built as carrying, return or impact roles.

Operating conditions

Operating conditions

Working temperatureAmbient service range (-20 °C to +40 °C); sealed bearings and PU or ceramic parts tolerate wider material temperatures.
Dusty environmentSuitable — labyrinth or IP65 seals keep dust out of the bearings
Moisture & waterSuitable — IP65 sealing for outdoor, port, washdown and humid duty
Corrosive environmentPowder-coated for ordinary acid or alkali · Galvanized for coastal and semi-outdoor · Stainless for high-salinity and high-humidity sites
CertificationMA coal-mine safety certified versions available — confirm the certified SKUs for your project
Outdoor useSuitable — coated and stainless options for coastal and weathering service

Technical overview

Idlers are the rotating rollers that support the conveyor belt and the bulk load traveling on it. HBXM idlers cover belt widths up to 2400 mm and trough angles of 20 deg, 35 deg or 45 deg, with multi-labyrinth sealed bearings built for continuous duty in dust, moisture and fine powder.

What is the difference between carrying and return idlers?

Carrying idlers support the loaded top strand of the belt; return idlers support the empty bottom strand on its way back to the tail.

Why use a self-aligning idler?

A self-aligning idler automatically corrects belt mistracking, reducing edge wear, spillage and unplanned downtime.

What bearing seals does HBXM use?

We use non-contact multi-labyrinth seals that keep grease in and keep dust, water and fine powder out for a long service life.

Can idlers handle high-capacity mining lines?

Yes. Our heavy-duty series is specified for mines, ports and power plants with high belt speeds, large lump sizes and continuous operation.

What are conveyor rollers?

Conveyor rollers, also called idlers, are the rotating cylinders that carry the belt and the material on it. HBXM makes them in steel, UHMW-PE, nylon and polyurethane to suit different loads, belt speeds and environments.

How much do conveyor rollers cost?

Roller price depends on diameter, length, material (steel, UHMW-PE, polyurethane) and order quantity. Send your conveyor specs — belt width, load and environment — and we will quote an exact price and lead time.

What is a polyurethane conveyor roller used for?

Polyurethane rollers resist abrasion, oils and impact better than steel and run quieter, so they suit wet, sticky or abrasive material and applications where belt marking matters.

Highlights

Features

Precision shell Ø

Diameter range Ø89–159 mm with radial runout ≤0.5 mm for smooth, low-resistance rotation.

Polyurethane construction

PU shell / rings resist wear and stickiness for a longer service life.

Belt-width coverage

Covers belt widths 500–1600 mm across standard conveyor sections.

Multi-stage labyrinth sealing

LS / CS / DS seals block dust, moisture and fine material from reaching the bearing cavity.

Long-life bearings

C3 clearance deep-groove ball bearings selected for 50,000+ operating hours.

Concentric press-fit housing

Cold-pressed stamped housings deliver a permanent, aligned seat on the tube ends.

Quality

1

Shell integrity

Verified Q235 / SS400 tube wall thickness for the rated load class.

2

Sealing reliability

Triple-labyrinth system keeps contaminants out of the bearing cavity.

3

Bearing life

C3 bearings chosen by load and speed for a long, stable service life.

4

Finish options

Coatings matched to dust, moisture and corrosive plant conditions.