MAG · Pulleys

Permanent Magnetic Pulley

永磁滚筒

A magnetic pulley that removes tramp iron at the head of the conveyor, protecting crushers, screens and shredders downstream from the damage a stray bolt or bucket tooth causes.

Permanent Magnetic Pulley
  • SKU prefixPULLEYS-MAG
  • MOQ1 pc
  • Lead time1 month
  • StandardMAG

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Current SKU: PULLEYS-MAG

Overview

Permanent Magnetic Pulley at a Glance

Permanent magnetCore
Ferrous sep.Function
No powerOperation
ISO 9001 / MACertified · MAG

Usage

Usage

Permanent-Magnet Pulley — a head or drum pulley with built-in magnets that pull ferrous scrap (bolts, tramp iron, rebar) out of the burden as it discharges. It protects crushers and belts downstream from damage and is a simple, power-free separator.

Operating conditions

Operating conditions

Working temperatureAmbient range (-20 °C to +40 °C); rubber or ceramic lagging rated about -20 °C to +80 °C.
Dusty environmentSuitable — labyrinth or IP65 seals keep dust out of the bearings
Moisture & waterSuitable — IP65 sealing for outdoor, port, washdown and humid duty
Corrosive environmentPowder-coated for ordinary acid or alkali · Galvanized for coastal and semi-outdoor · Stainless for high-salinity and high-humidity sites
CertificationMA coal-mine safety certified versions available — confirm the certified SKUs for your project
Outdoor useSuitable — coated and stainless options for coastal and weathering service

Technical overview

Pulleys drive, redirect and tension the conveyor belt across the system. HBXM pulleys are available from 200 mm to 1600 mm diameter with static or vulcanized rubber lagging, and are dynamically balanced for smooth running at high belt speeds.

What is the difference between drive and tail pulleys?

The drive pulley is powered by the motor and pulls the belt; the tail pulley is an unpowered redirect at the loading end, often with a take-up.

Why add rubber lagging to a pulley?

Lagging increases friction so the belt does not slip, protects the shell from wear, and can be grooved to shed water and mud.

What is a motorized pulley?

A motorized pulley encloses the motor and gearbox inside the drum, giving a compact, sealed, low-maintenance drive for confined spaces.

How do I size a conveyor pulley?

Size by shaft and bearing load from belt tension and torque, then choose diameter for the target belt speed and lagging type.

What is a conveyor belt drive pulley?

A conveyor belt drive pulley is the powered drum that transmits motor torque to the belt through friction. HBXM drive pulleys use vulcanized rubber or ceramic lagging to grip the belt without slip.

Highlights

Features

No external power

Separates tramp metal continuously as material discharges.

Magnetic core

Built-in magnets lift ferrous tramp metal off the belt.

Permanent magnet

Core field captures ferrous tramp from the burden.

Heavy-duty welded drum

Seamless steel pipe body with reinforced end discs for high torque transfer.

Custom lagging

Plain, diamond, ceramic or PU lagging for grip, wear life and belt traction.

Precision machining

Run-out ≤0.5 mm with shaft keyway machined to drawing.

Quality

1

Drum integrity

Weld and wall checked for the rated torque and belt tension.

2

Lagging bond

Lagging vulcanized / bonded for no slip under full load.

3

Balance accuracy

Balanced to the required class for low vibration.

4

Finish options

Coatings for abrasive and corrosive plants.

FAQ

Frequently asked questions

How deep a burden can a magnetic pulley handle?

Typical rule: a strong permanent magnetic pulley holds ferrous metal through roughly 100–150 mm of burden. Deeper beds need a suspended magnet or a magnetic head pulley with a stronger circuit.

Do magnetic pulleys need power?

No — permanent rare-earth circuits need no power, no cooling and no rectifier, which is why they are preferred over electromagnetic pulleys in remote or dusty plants.

Where does the recovered metal go?

The iron is carried around the pulley and discharged underneath, into a separate chute, while the non-magnetic product follows the normal trajectory.