BRK · Drive Components

Disc Brake

盘式制动器

Conveyor brakes for inclined belts that must hold the load when the drive stops, sized to the actual holding torque rather than the motor rating.

Disc Brake
  • SKU prefixDRIVE-BRK
  • MOQ1 pc
  • Lead time1 month
  • StandardBRK

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Choose the specs for your application. We will reply with pricing, FOB and lead time for your selection.

Current SKU: DRIVE-BRK

Overview

Disc Brake at a Glance

500–8000 N·mTorque
300–630 mmDisc Ø
DTII / TD75 / ISOStandard
ISO 9001 / MACertified · BRK

Usage

Usage

Disc Brake — a spring-applied, hydraulically or pneumatically released caliper clamped on the pulley shaft. It holds the conveyor stationary when stopped and arrests it fast in an emergency; critical on inclined conveyors where a stopped belt would otherwise run backwards under load and cause a catastrophic rollback. (Distinct from a backstop: a brake is actively controllable and can be released; a backstop only blocks reverse rotation.)

Operating conditions

Operating conditions

Working temperatureAmbient range (-20 °C to +40 °C); gearbox, motor and brake per their own rating — confirm for extreme sites.
Dusty environmentSuitable — IP55 / IP65 motors and sealed gearboxes rated for dusty plant duty
Moisture & waterSuitable — IP65 motors and sealed gearboxes for outdoor, port and washdown duty
Corrosive environmentPowder-coated for ordinary acid or alkali · Galvanized for coastal and semi-outdoor · Stainless for high-salinity and high-humidity sites
CertificationMA coal-mine safety certified versions available — confirm the certified SKUs for your project
Outdoor useSuitable — coated and stainless options for coastal and weathering service

Technical overview

Drive components deliver power from the motor to the pulley. HBXM supplies gearmotors, fluid and grid couplings, and brake units selected to match belt tension, torque and starting load for reliable starts under full burden.

How do I match a drive to my conveyor?

Size by required belt pull and speed: calculate motor power from tonnage, lift and friction, then select gear ratio and coupling to handle start-up torque.

Why use a fluid coupling?

It soft-starts the motor under heavy load, limits inrush current and protects the gearbox from shock during acceleration.

When is a holding brake required?

On inclined conveyors a brake holds the loaded belt stationary when stopped, preventing rollback and protecting the coupling and structure.

Can HBXM supply a complete drive package?

Yes. We bundle motor, gearbox, coupling and brake with the drive pulley so the power train is matched and tested as one set.

What is a torque limiter on a conveyor?

A torque limiter sits between the gearbox and the drive pulley and slips or disengages when torque spikes, protecting the gearbox, shaft and belt from jams and overload.

How do I choose a conveyor belt motor?

Size the conveyor belt motor from belt speed, capacity, lift, friction and starting load, then add margin for cold starts and heavy bulk. We match motor and gearbox to your duty cycle.

Highlights

Features

Torque

Torque rating 500–8000 N·m for reliable holding and braking.

Disc brake

Caliper disc brake gives controlled, repeatable stopping.

Brake disc

Disc diameter 300–630 mm for controlled stopping.

High-efficiency motor

IE2 / IE3 class with class-F insulation for continuous run.

Heavy-duty gearbox

Helical / bevel units sized for belt conveyor torque.

Coupling & brake options

Fluid, gear or backstop per duty requirement.

Quality

1

Motor integrity

Windings and frame tested to specification.

2

Gear accuracy

Teeth cut and hardened for the rated torque.

3

Coupling reliability

Selected for shock and load profile.

4

Finish options

Enclosures / coatings for the plant environment.