How do I match a drive to my conveyor?
Size by required belt pull and speed: calculate motor power from tonnage, lift and friction, then select gear ratio and coupling to handle start-up torque.
HGR · Drive Components
Torque Limiter
扭矩限制器
A torque limiter that slips before a jam destroys the gearbox, the belt or the head shaft — cheap insurance for the most expensive parts of the drive.
- SKU prefixDRIVE-HGR
- MOQ1 pc
- Lead time1 month
- StandardHGR
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Choose the specs for your application. We will reply with pricing, FOB and lead time for your selection.
Current SKU: DRIVE-HGR
Overview
Torque Limiter at a Glance
80–200 mmShaft Ø
10–50Ratio
5000–80000 N·mOutput torque
ISO 9001 / MACertified · HGR
Usage
Usage
Torque Limiter — a shear-pin or friction coupling that slips or breaks away at a preset torque. If the belt jams or a component seizes, it disconnects the drive before the gearbox, shaft or belt tears, turning a costly breakdown into a quick, contained stoppage. (A harder, more precise cut than a fluid coupling's soft slip.)
Operating conditions
Operating conditions
| Working temperature | Ambient range (-20 °C to +40 °C); gearbox, motor and brake per their own rating — confirm for extreme sites. |
|---|---|
| Dusty environment | Suitable — IP55 / IP65 motors and sealed gearboxes rated for dusty plant duty |
| Moisture & water | Suitable — IP65 motors and sealed gearboxes for outdoor, port and washdown duty |
| Corrosive environment | Powder-coated for ordinary acid or alkali · Galvanized for coastal and semi-outdoor · Stainless for high-salinity and high-humidity sites |
| Certification | MA coal-mine safety certified versions available — confirm the certified SKUs for your project |
| Outdoor use | Suitable — coated and stainless options for coastal and weathering service |
Technical overview
Drive components deliver power from the motor to the pulley. HBXM supplies gearmotors, fluid and grid couplings, and brake units selected to match belt tension, torque and starting load for reliable starts under full burden.
Why use a fluid coupling?
It soft-starts the motor under heavy load, limits inrush current and protects the gearbox from shock during acceleration.
When is a holding brake required?
On inclined conveyors a brake holds the loaded belt stationary when stopped, preventing rollback and protecting the coupling and structure.
Can HBXM supply a complete drive package?
Yes. We bundle motor, gearbox, coupling and brake with the drive pulley so the power train is matched and tested as one set.
What is a torque limiter on a conveyor?
A torque limiter sits between the gearbox and the drive pulley and slips or disengages when torque spikes, protecting the gearbox, shaft and belt from jams and overload.
How do I choose a conveyor belt motor?
Size the conveyor belt motor from belt speed, capacity, lift, friction and starting load, then add margin for cold starts and heavy bulk. We match motor and gearbox to your duty cycle.
Highlights
Features
Shaft Ø
Shaft Ø80–200 mm for the coupling, brake or drum interface.
Torque limiter
Slips at the set torque to protect the rest of the drive.
Gear ratio
Ratios 10–50 for the required output speed.
Output torque
Output torque 5000–80000 N·m at the drive shaft.
High-efficiency motor
IE2 / IE3 class with class-F insulation for continuous run.
Heavy-duty gearbox
Helical / bevel units sized for belt conveyor torque.
Quality
1
Motor integrity
Windings and frame tested to specification.
2
Gear accuracy
Teeth cut and hardened for the rated torque.
3
Coupling reliability
Selected for shock and load profile.
4
Finish options
Enclosures / coatings for the plant environment.