TOOLS · GLOSSARY

Fastening & Splices — Belt Conveyor Glossary

57 terms on Fastening & Splices, each with its working definition, the governing symbol or formula where one exists, and a link to the standard behind it.

57 terms · 25 with standards
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57 terms

Vulcanised splice

Belt ends joined by heat and pressure; strongest and smoothest joint.

Mechanical splice

Belt ends joined by metal fasteners; quick to fit, weaker than vulcanised.

Finger splice

Interlocking finger joint for steel-cord and thick belts.

Step splice

Splice where plies are stepped to spread the load across the joint.

Splice efficiency

Strength of a splice as a percentage of the belt's own strength.

Belt fastener (clips)

Metal clips that join belt ends mechanically for light duty.

Hinge-pin joint

Belt fastener with a removable pin, allowing quick belt changes.

Bolt-solid plate fastener

Fastener with plates bolted through the belt; strong and reusable.

Splice kit

Field kit with rubber, cement and tools for a vulcanised joint.

Vulcanising press

Heated press that cures a vulcanised splice in the field.

Belt clamp

Device that holds belt ends during splicing or tensioning.

Belt puller

Winch that pulls a new belt into place along the conveyor.

Bolt & nut grade

Strength class of fasteners (e.g. 8.8); chosen to match the joint load.

Lock nut

Nut that resists loosening under vibration.

Spring washer

Split washer that keeps bolted joints tight under vibration.

Key and keyway

Means of transmitting torque between shaft and hub.

Shrink-fit connection

Interference fit produced by heating the hub and shrinking it onto the shaft.

Coupling flange

Bolted flange joining shafts or shells.

Take-up bolt

Screw that adjusts take-up or bearing position.

Torque wrench

Tool that tightens bolts to a set torque.

Thread locker

Adhesive that stops threaded fasteners loosening.

Anti-seize compound

Compound that prevents galling and eases later dismantling.

Hex bolt M8 8.8

Standard frame and bracket bolt, coarse thread; tighten to about 25 N·m dry.

≈25 N·mISO 898-1

Hex bolt M10 8.8

Idler bracket and skirt bolt; tighten to about 49 N·m dry.

≈49 N·mISO 898-1

Hex bolt M12 8.8

General structural bolt on conveyors; tighten to about 86 N·m dry.

≈86 N·mISO 898-1

Hex bolt M14 8.8

Frame and pulley-plummer bolt; tighten to about 136 N·m dry.

≈136 N·mISO 898-1

Hex bolt M16 8.8

Heavy structural connection; tighten to about 210 N·m dry.

≈210 N·mISO 898-1

Hex bolt M18 8.8

Flange and gearbox-foot bolt; tighten to about 290 N·m dry.

≈290 N·mISO 898-1

Hex bolt M20 8.8

Structural steelwork bolt; tighten to about 410 N·m dry.

≈410 N·mISO 898-1

Hex bolt M22 8.8

Heavy frame bolt; tighten to about 550 N·m dry.

≈550 N·mISO 898-1

Hex bolt M24 8.8

Heavy structural connection; tighten to about 710 N·m dry.

≈710 N·mISO 898-1

Hex bolt M27 8.8

Large frame and tower bolt; tighten to about 1050 N·m dry.

≈1050 N·mISO 898-1

Hex bolt M30 8.8

Transfer-tower and heavy base bolt; tighten to about 1450 N·m dry.

≈1450 N·mISO 898-1

Hex bolt M33 8.8

Heavy base connection; tighten to about 1910 N·m dry.

≈1910 N·mISO 898-1

Hex bolt M36 8.8

Largest common frame bolt; tighten to about 2450 N·m dry.

≈2450 N·mISO 898-1

Bolt property class 8.8

Standard metric bolt class: 800 MPa nominal tensile, 640 MPa yield. The conveyor default.

σb 800 MPaISO 898-1

Bolt property class 10.9

High-strength class: 1000 MPa nominal tensile, 900 MPa yield; used for drive and pulley joints.

σb 1000 MPaISO 898-1

Flange bolt

Bolt with an integrated serrated flange that resists loosening without a washer.

Stud bolt

Threaded stud used where a through-bolt cannot be fitted, e.g. bearing blocks.

U-bolt

Stirrup bolt that clamps a pipe, cable or rail to a frame.

Plough bolt

Countersunk, low-head bolt with a square or oval neck that sits flush in a wear liner.

Elevator bolt

Flat, countersunk-head bolt used to fasten elevator buckets and thin plates.

Square-neck bolt

Bolt whose square neck locks into a slot so it cannot rotate during tightening.

Nyloc nut

Prevailing-torque nut with a nylon insert that resists vibration loosening.

Nord-Lock washer

Two-part wedge-locking washer pair for high-vibration joints such as idler brackets.

Thread-locking compound

Anaerobic adhesive that cures in the thread gap and stops bolts backing out.

Hot vulcanised splice

Splice cured under heat and pressure in a vulcanising press; highest strength and longest life.

η 0.85–0.95ISO 15236-4

Cold vulcanised splice

Splice bonded with a two-part cold adhesive; no press required, good for field repairs.

η 0.7–0.85

Mechanical fastener splice

Belt ends joined by bolt-plate or hook fasteners; quick to fit with lower strength.

η 0.4–0.6ISO 1120

Bolt-plate fastener

Hinged or solid plate fastened through the belt with bolts; common for thick fabric belts.

Wire hook fastener

U-shaped wire hooks clinched into the belt and joined by a hinge pin; thin belts only.

Staple fastener

Staples driven through the belt carcass from the top; fast to install, moderate strength.

Stepped splice

Splice where each fabric ply is stepped back one pitch so the joint thickness stays uniform.

Bias splice

Splice cut at an angle, normally 60–75°, so the joint crosses the belt diagonally and runs smoother.

α 60–75°

Splice length

Total overlap of a spliced joint; roughly equal to belt width for multi-ply fabric belts.

≈ belt widthISO 15236-4

Bolt-hinge fastener

Reusable hinged-plate splice tightened with bolts. Field-fitted without a press; about 60–75 % of belt strength.

η ≈ 60…75 %DIN 22121

Plate fastener

Flat plates bolted through the belt from both sides. Cheap and quick on thin belts, but a hard spot over pulleys.

η ≈ 50…65 %

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