TOOLS · GLOSSARY

Take-up & Tension — Belt Conveyor Glossary

20 terms on Take-up & Tension, each with its working definition, the governing symbol or formula where one exists, and a link to the standard behind it.

20 terms · 4 with standards
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20 terms

Take-up

Device that keeps proper belt tension — gravity, screw or hydraulic.

Gravity take-up

Counterweight take-up giving a constant, automatic tension.

Screw take-up

Manual screw-adjusted take-up for short conveyors.

Hydraulic take-up

Power take-up that sets tension automatically; used on long or high-power conveyors.

Take-up travel

Distance the take-up carriage can move; it must cover belt elongation plus splice reserve.

s (m)

Pre-tension

Initial tension set before loading so the belt tracks and does not slip at start-up.

T0 (kN)

Fixed take-up

Take-up set once at installation; no automatic compensation for stretch.

Sliding (carriage) take-up

Take-up pulley on a carriage that moves along rails to set and hold tension.

Winch take-up

Take-up where a winch and rope pull the carriage to tension the belt.

Take-up carriage

Wheeled or sliding frame that carries the take-up pulley.

Take-up tower

Vertical structure housing a gravity take-up weight.

Counterweight

Weight that provides constant gravity tension; sized from the required belt tension.

kg

Take-up pulley bracket

Bracket tying the take-up pulley to the carriage or screw.

Automatic tension control

Hydraulic or electric control that holds belt tension within a set band.

Take-up rail

Guide track along which the take-up carriage slides.

Take-up winch

Motorised drum and rope that pulls the take-up pulley to set belt tension; used on long and steel-cord conveyors.

Pneumatic take-up

Cylinder that maintains tension at a set pressure, absorbing shock loads while holding a nearly constant value.

p (MPa)CEMA 550

Counterweight take-up

Self-adjusting gravity take-up: the weight sets tension and moves automatically as the belt stretches.

T = m · g / 2CEMA 550

Automatic belt tensioner

Controlled take-up that continuously adjusts tension to the running condition, reducing start-up stress on the carcass.

Belt cleaner tensioner

Spring or pneumatic unit that holds the cleaner blade against the belt at constant pressure as the blade wears.

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